Mortar is a mixture of cement, sand, and water used to bond bricks, stones, and other building materials together. It is typically mixed on-site and applied immediately.
Dry mix mortar, on the other hand, is a pre-mixed blend of cement, sand, and additives that can be stored and transported in bags or silos until ready to use. It is typically used in applications where consistent quality, speed, and convenience are important, such as for large construction projects, precast concrete elements, and tile installations.
The main difference between mortar and dry mix mortar is that the former is mixed on-site and used immediately, while the latter is pre-mixed and can be stored until needed. Dry mix mortar may also contain additional additives such as plasticizers or fibers to improve its properties, such as workability, strength, and water resistance.
The production process of dry mix mortar involves several stages. Here’s a quick glance:
- Feeding to the plant
- Drying unit
- Fine screening using pro-sizer
- Storing and feeding to measuring hopper
- Additive dosifier
- Mixing
- Packing and storing
The production of dry mix mortar is typically carried out in a specialized plant that is equipped with mixing and packaging equipment. The process is highly automated, which ensures consistent quality and reduces the risk of human error.
A dry mortar manufacturing plant, also known as a dry mix mortar plant, is used to produce dry mortar products such as tile adhesives, wall putty, plaster, and other construction materials. Here’s a general overview of how a dry mortar manufacturing plant works:
- Raw material storage: Raw materials such as cement, sand, and additives are stored in silos or storage tanks.
- Batching: The raw materials are weighed and batched according to a specific formula.
- Mixing: The batched materials are mixed thoroughly in a mixer to ensure even distribution of the ingredients.
- Packing: The mixed product is packed into bags or other containers and labeled for shipping.
- Quality control: Samples of the finished product are taken and tested to ensure that they meet the required specifications.
- Storage and shipping: The finished products are stored in a warehouse until they are ready to be shipped to customers.
Overall, dry mix mortar is a convenient and efficient solution for construction professionals, as it eliminates the need for on-site mixing and reduces waste. We specialize in customising the dry mortar plants according to your requirement. Apart from supplying dry mix mortar plants, we can also help you in identifying the right products to prepare. We have a big team of service engineers available pan India for site inspection. Get in touch with us today to let us help you better!